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STS-JZ-F / IQ-F I&O Manual
IM101220
RD: AUGUST 2014
RL: 18A
INSTALLATION / OWNER’S MANUAL
Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death.
Read the installation and operating and maintenance instruc-
tions thoroughly before installing or servicing this equipment.
SAFETY ALERT:
This heater must be installed and serviced only by a trained gas service techni-
cian. Failure to comply could result in personal injury, death, fire and/or property
damage.
Do not store or use gasoline or other flammable vapours and liquids in the
vicinity of this or any other gas fired appliance.
IF YOU SMELL GAS:
 Extinguish any open flame
 Do not attempt to light this or any other appliance
 Don’t touch any electrical switch, or telephone
 Immediately call your gas supplier from a neighbor’s phone
 Follow any and all instruction from your gas supplier
 If your gas supplier is not available, call the fire department
WARNING
FIELD CONVERTIBILITY:
This appliance is field con-
vertible to LP gas - except
inputs 100,000, 175,000,
and 200,000 Btuh.
Keep this manual in a secure place .
Record for future reference:
Model #:
Serial #:
(located on heater rating label)
Model
STS-JZ
LOW INTENSITY TUBE TYPE
INFRA RED HEATERS
&
Model
IQ
LOW INTENSITY TUBE TYPE
INFRA RED HEATERS
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Résumé du contenu

Page 1 - INFRA RED HEATERS

STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A INSTALLATION / OWNER’S MANUAL Improper installation, adjustment, alteration, servic

Page 2

10 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A WARNING Improper installation, adjustment, alteration, service or maintenance can

Page 3 - GAS FIRED INFRARED

11 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 6. MOUNTING CLEARANCES This heater must be mounted with at least the minimum clear

Page 4

12 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A IMPORTANT: Single or multiple heater placement must be such that continu-ous opera

Page 5 - IMPORTANT

13 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 7. SUSPENDING THE SYSTEM - GENERAL Inadequate or improper suspension of the tube h

Page 6

14 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 6 Please NOTE that each hanger has a ‘flat’ side and a ‘cavity’ side – FIGURE 6 a

Page 7 - PROMINENT LOCATION

15 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A FIGURE 8 REFLECTOR STABILIZER FIGURE 9 PLATE HANGER/ELBOW INSTALLATION see s

Page 8

16 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A System Configuration 1 Straight line 2 “U” tube with 2 x 90° elbow kits 3 “L

Page 9

17 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 90° ELBOW KIT ASSEMBLY #1 Add the coupler to the 90° elbow over the swaged e

Page 10 - WARNING

18 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A #6 After installation of the elbow assembly, fasten the corners of the reflect

Page 11 - FIGURE 2

19 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A #11/A Suspend with 3 chains in horizontal posi-tion and continue installin

Page 12 - RL: 18A

2 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A NOTICE: This manual is current for this product. Occasional revision of the produc

Page 13

20 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 9. BURNER AND TUBE INSTALLATION PRIOR TO PROCEEDING with the tube installation:

Page 14 - IMPORTANT

21 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A e) Check that the first tube is level 3) Install a focus shield reflector over t

Page 15

22 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A · Do not loosen or remove the fifth nut directly below the burner flange · Secure

Page 16 - JS-0504-JZ

23 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A NG or LP 110,000 x 50 ** 2' (0.6 m) ** 2’ FACTORY INSTALLED IN 3rd TUBE NG

Page 17

24 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A TURBULATOR LENGTH & LOCATION IN SYSTEM:

Page 18

25 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A SPECIAL COUPLER INSTALLATION 1. Install first tube so that the welded seam along

Page 19

26 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A SPECIAL COUPLER INSTALLATION 1. Note the 2 holes opposite each other at the swage

Page 20

27 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A The focus shield reflector system can be adjusted to either side up to 45° from ho

Page 21 - (See Section 10)

28 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A NOTE: All hangers must be installed with the cavity side facing the burner end of

Page 22 - Angle burner support

29 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 11-A. SEISMIC RESTRAINT - LATERAL AND LONGITUDINAL In areas prone to earthquake,

Page 23 - x 60/70 *** 6’ (2 m) ***

3 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A TABLE OF CONTENTS TOPIC ...PAGE

Page 24

30 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 12. FLUE VENTING Inadequate venting of a heater may result in asphyxiation, car

Page 25 -  100,000 x 20 ft

31 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A HORIZONTAL VENT THROUGH THE SIDEWALL:  Any horizontal portion of the flue vent s

Page 26 - ¼” hole at the female end

32 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A  Use approved 4" (10 cm) (JA-0528-XX) or 6" (15 cm) (JA-0529-XX) horiz

Page 27

33 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A VERTICAL VENT THROUGH THE ROOF: It is the sole responsibility of the installer to

Page 28

34 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 13. COMBUSTION AIR DUCTING Do not install filters on the combustion air intake.

Page 29

35 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 14. GAS SUPPLY - HEATER EXPANSION - GAS CONNECTION The gas supply must be installe

Page 30 - WARNING

36 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A NOTE: Access to the manifold pressure test port is on the top of the valve. A 3/16

Page 31

37 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A The flue vent, and combustion air duct (if installed) must also be configured in

Page 32

38 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 15. ELECTRICAL AND THERMOSTAT WIRING (WIRING DIAGRAMS PAGES 38 & 39) The

Page 33

39 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 18. FENWAL DSI: WIRING DIAGRAM: 24V OR 120 VOLT THERMOSTAT OPERATION SINGLE HEAT

Page 34

4 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A APPLICATION A gas-fired radiant tube heater may be installed for heating of commerc

Page 35

40 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 19A. MULTIPLE TUBE HEATERS per 24VAC THERMOSTAT (Fenwal DSI)

Page 36

41 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 20. FENWAL DSI: SEQUENCE OF OPERATION / FLAME RECOVERY / SAFETY LOCKOUT Power Up /

Page 37

42 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A Flame Fault If at any time the main valve fails to close completely and maintains

Page 38

43 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A USE THE BLACK BARS BELOW AS A GUIDE FOR AD-JUSTMENT. USE THE BARS THAT COINCI

Page 39

44 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 21. TROUBLESHOOTING GUIDE - FENWAL DSI (also see Heater Troubleshooting next page)

Page 40

45 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A SET THERMOSTAT TO CALL FOR HEAT APPLY 120 VOLTS - GREEN LIGHT IS ON  CHECK 120V

Page 41 - THREE TRIAL MODEL)

46 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A MAIN BURNER LIGHTS SYSTEM RUNS UNTIL CALL FOR HEAT ENDS CALL FOR HEAT ENDS: SYSTE

Page 42

47 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 23. START-UP / COMMISSIONING SHEET COMMISS

Page 43 - 3/16” 1/4”

48 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A TYPE OF GAS: NG LP DOES BUILDING HAVE A NEGATIVE CONDITION: YES NOIF THIS IS A

Page 44

49 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A  Manufactured and shipped in 10 ft lengths.  Swaged tube has approximate 4 in

Page 45

5 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A Heater Expansion It is a normal condition that during heat-up and cool-down a tube

Page 46

50 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A FIGURE 25 HANGER SPACING / AIR INTAKE TO VENT LENGTH FIGURE 26 HANGER / REFL

Page 47

51 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 25. BURNER & TUBE KIT ASSEMBLY CHART MODELS STS-JZ / IQ MODELS STS-JZ &

Page 48

52 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 26. GAS CONVERSION OF BURNERS Tube Heater Burners are factory produced and suppl

Page 49

53 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 27. HIGH ALTITUDE INSTALLATION Canada: Heaters can be installed to an altitude

Page 50 - FROM TUBE FLANGE]

54 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A Altitude Restrictions this Model: - also see notes previous page 1. Do not instal

Page 51 - MODELS:

55 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 28. OPTIONAL ACCESSORIES Flue Vent Terminal 4” wall horizontal 6” wall horizonta

Page 52

56 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 90 degree Elbow Kit* - Aluminized Steel *Kit includes: 1. elbow, 2. tube coupl

Page 53

57 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A #2 Lion Chain (115 lb work load) - 200 ft roll Safety Snap Hooks - 2” - package

Page 54 - Supplied

58 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 29. REPLACEMENT PARTS LIST: Model & Serial Numbers Required # PART DESCRIPT

Page 55 - 28. OPTIONAL ACCESSORIES

59 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A # PART DESCRIPTION PART # PART DESCRIPTION PRIMARY SUPPLEMENT 7 EQUALIZER PLATE JS

Page 56

6 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A Clearance to combustibles Location of flammable or explosive objects, liquids or v

Page 57

60 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A # PART DESCRIPTION PART # PART DESCRIPTION PRIMARY SUPPLEMENT 22 INDICATOR LAMPS

Page 58 - STS-JZ / IQ Burner

61 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A STS-JZ / IQ TUBE SYSTEM PARTS # PART DESCRIPTION PART # PART DESCRIPTION PRIMA

Page 59

62 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A HONEYWELL S87J DSI: WIRING DIAGRAM: 24V OR 120 VOLT THERMOSTAT OPERATION SINGLE H

Page 60

63 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A HONEYWELL S87J: SEQUENCE OF OPERATION The S87 ignition control module is powered

Page 61 - TUBE SYSTEM PARTS

64 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A CHANNEL MICRO 50N: WIRING DIAGRAM: 120 VOLT THERMOSTAT CONTROL (24V Thermostat—nex

Page 62

65 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A CHANNEL MICRO 50N DSI: SEQUENCE OF OPERATION The MICRO 50N is a three trial igniti

Page 63

66 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A CHANNEL MICRO 50N IGNITION CONTROL - SPECS The MICRO 50N is a microprocessor-base

Page 64

67 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A LIMITED WARRANTY CERTIFICATE FOR GAS-FIRED INFRA-RED LOW INTENSITY TUBE HEATERS: S

Page 65

7 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A TABLE 1 MINIMUM CLEARANCES TO COMBUSTIBLES* FIGURE 1 MINIMUM CLEARANCES TO COMBUS

Page 66

8 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A VENT END CLEARANCE: Clearances from the vent pipe are determined by local or nation

Page 67 - LIMITED WARRANTY CERTIFICATE

9 STS-JZ-F / IQ-F I&O Manual IM101220 RD: AUGUST 2014 RL: 18A 2. INSTALLATION IN COMMERCIAL AIRCRAFT HANGARS Low intensity radiant tube heaters

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